Products
Industries
1 Inspections can be broadly classified into two categories, including:
Product Quality Inspections
Process Quality Inspections
4 Why should you perform equipment inspections in manufacturing?
Safety
Maintenance
Management
In-Process Inspections: What Do Inspectors Look For?
When inspections uncover problems, what should be done?
Which Inspection Management Software to Rely On?
Inspections are critical to attaining manufacturing excellence – for products and processes. How well your inspection processes are streamlined can determine business success and customers’ confidence in your brand. Therefore, you should implement the next-generation Inspection Management solution to improve quality control and deliver defect-free products every time.
Inspecting products for flaws and reducing defects ensures quality control. Product inspections perform a vital role in producing flawless products in manufacturing industries. It is crucial to have quality control operations on your production regardless of how big your manufacturing company is. Product quality is ensured during production, shipping, and distribution. The quality checks performed by reputed manufacturers ensure that their products are of the highest quality.
Product quality inspections, an essential part of quality control, are carried out on-site at various stages of the production process and dispatch. Therefore, it is necessary to inspect your products before leaving the manufacturer’s premises to prevent quality problems and supply chain disruptions.
Inspectors check your product to ensure it meets a range of requirements, including market standards, before shipping. You can select checklists online and customize them to your needs, which allows you to standardize and communicate your quality concerns to all parties involved in the inspection process. Alternatively, there are many inspection management software available that come with pre-defined checklists.
Several methods exist for conducting product inspections, including pre-shipment, in-line pre-custom clearance inspection, etc.
An in-process inspection takes place at any point throughout the manufacturing process. Each section of the process is checked to comply with industry standards such as ISO 9001.
During in-process inspections, the quality of the finished product is ensured by ensuring the process is followed before moving on to the next stage.
In the long run, by resolving a production issue early on, you can save both time and resources.
Related Article: Quality Management: 9 Important Functions of Inspection That Matter
Inspections of equipment are not a burden. On the contrary, they provide the opportunity to increase productivity, cut costs, and gain a competitive advantage.
All equipment must undergo safety inspections before being used. A primary objective of safety is to protect employees’ health, but there are other compelling reasons to increase safety by routinely inspecting equipment.
Performing regular inspections invariably reduces maintenance costs, positively affecting them.
Management utilizes inspections to control costs and make critical decisions.
Related Article: Quality Management: 9 Important Functions of Inspection That Matter
The company’s quality inspection team ensures that products meet customer requirements and requirements.
Specifications can take many forms, including:
The company decides whether they can accept the product in question if it is determined it is not up to standard after inspection.
Among the responsibilities of the appointed inspectors is to make sure that all products meet the necessary criteria, not just one. For example, a couple of defective items indicates a manufacturing issue.
The inspectors will discover that the production process is faced with a significant issue if some pieces produced are of excellent quality, but some are defective. In such a case, production controls are not well defined.
When critical issues arise, it is considered best to get to the root of the problem and fix it.
The factories are instructed to rework the manufactured products that have problems and ensure that the problem will not appear in the rest of the order.
The reworking of faulty batches can be time-consuming and expensive, delaying delivery. Suppose you determine that a defective batch won’t harm the product’s applications and that the deviations shouldn’t harm it. You can probably let it go, or you may need to put in place a procedure to fix it for the remaining batches.
In any case, it remains a problem and will be addressed in the next batch. It depends on how it is used.
Fortunately, you have advanced Inspection Management Software to streamline all the inspection-related processes in a streamlined and standardized manner.
One of the most reliable solution for modern businesses is Qualityze Inspection Management Solution.
Designing and manufacturing a product relies on an inspection management process that is objective, reliable, and robust. You can ensure consumer satisfaction by monitoring the product’s quality throughout the manufacturing process. The Qualityze Inspection Management tool simplifies and streamlines the inspection process. The software enables you to perform inspections at various levels of the process, such as incoming, production, and pre-shipment. Set up an AQL table or use the preconfigured sample size. Using Qualityze Inspection Management, you can effectively and efficiently do the following:
Related Article: A Quick Guide to Understand AQL for Inspections
For more information about the Qualityze EQMS Suite, or to schedule a free demo, please contact our customer success team at 1-877-207-8616 or info@qualityze.com, and we will be happy to assist you.
